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Supply Chain Consulting Supply Chain Systems Material Handling Integration Benchmarking and Best Practices

 

 

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Material Handling System Analysis

Complete the form below and we will e-mail you a personalized assessment containing recommendations to improve the performance of your material handling system.

The assessment will contain analysis covering two key topics:

  1. How your operation rates against industry benchmarks in key performance areas.
  2. Which issues are limiting your performance and what you can do to improve in those areas.

Additionally, a Tompkins Associates systems specialist will be available for consultation if you would like to discuss any aspect of your assessment in greater detail.


1. Rate your material handling system's productivity (choose one from menu below):

2. Rate your operation's inventory accuracy:

3. Rate your operation's shipping accuracy:

4. While operating at optimal productivity, what percent of your material handling system's design capacity are you capable of reaching?

5. What is your material handling system's availability (uptime)?

6. What are your average material handling system scanner read rates?

7. What is your average sorter recirculation or jackpot rate?

8. Rate the performance of your material handling transport equipment:

Excellent - product flows smoothly and efficiently throughout the operation
Satisfactory - occasional bottlenecks or unbalanced flow create minor inefficiencies in operations and/or product damage
Poor - bottlenecks and/or unbalanced flow regularly creates major inefficiencies in our operation and/or unacceptable levels of product damage
Don't know

9. Rate the reliability of your material handling equipment:

Excellent - rarely if ever does system experience downtime that interferes with operations
Satisfactory - occasional downtime causes minor interference with operations
Poor - regular or prolonged downtime causes major interference with operations
Don't know

10. Rate the performance of your management/control systems (WMS and/or WCS):

Excellent - control systems allow for effective planning and efficient management of all warehouse operations
Satisfactory - minor manual workarounds are required to plan and/or manage different aspects of warehouse operations
Poor - labor intensive workarounds are required to adequately plan and/or manage warehouse operations
Don't know

11. Rate the reliability of your management/control systems (WMS and/or WCS):

Excellent - rarely if ever does system experience downtime or data loss that cause productivity or accuracy problems
Satisfactory - occasional downtime or data loss causes minor impacts on productivity and accuracy
Poor - regular or prolonged downtime or serious data loss causes major impacts on productivity and/or accuracy
Don't know

12. Rate the maintainability of your management/control systems (WMS and/or WCS):

Excellent - all system components can be maintained by internal resources or skill sets readily available in the marketplace
Satisfactory - some non-mission critical system components cannot be maintained by internal resources or skill sets readily available in the marketplace
Poor - mission critical system components cannot be maintained by internal resources or skill sets readily available in the marketplace
We don't currently track the maintainability of our system components

13. Rate your material handling system for ease of operation:

Excellent - all the information necessary to optimize our material handling system performance is available and displayed real time in a user-friendly format at key management/supervisory locations throughout our operation
Satisfactory - the information necessary to optimize material handling system performance is available real time, but must be pulled from different platforms and applications by "super users" to be of value to management and supervisors
Poor - there are significant gaps in real time information necessary to optimize our material handling system performance
We're not sure what information is available through our controls and information systems that might help us optimize our material handling system performance

Now that you have had the opportunity to spend a few minutes evaluating your material handling system's ability to support operations, what is the most significant system challenge you deal with on a daily basis?

In order for us to more specifically analyze your results, please provide the following additional information concerning your system:

Do you have a warehouse management system?

Yes No

If yes, is it "off-the-shelf" or developed internally?

Off the Shelf Developed Internally

If off-the-shelf, which one?

Check which components your material handling system includes:

Transport conveyors
Pick engines
Carousels
Pick-to-light
Put-to-light
Shipping sorter
AS/RS
AGV

Do you have an integrated control system for your material handling system?

Yes No

Please indicate your job function.

Your job title:

Company name:

Please indicate your company's annual revenue.

Your e-mail address (required):

First Name:

Last Name:

Street Address Line 1:

Address Line 2:

City: State: Zip:

Country:

Telephone:

Fax:

   


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